Manajemen Inventaris Material Padat dengan Penyampaian Mekanis
Presisi untuk keandalan, efisiensi, dan ketertelusuran lengkap
Mulai dari pembongkaran material hingga pemindahan dan penyimpanan, sistem konveyor mekanis modern mengandalkan teknologi sensor cerdas. Teknologi ini menjamin bahwa setiap gram diukur, dipantau, dan diberi dosis dengan tepat. Dirancang dengan ketahanan yang diperlukan untuk mengatasi debu, getaran, dan atmosfer yang mudah meledak, sensor ini memungkinkan pengoperasian yang aman dan tanpa gangguan. Pada saat yang sama, presisi dan kecepatan menjamin efisiensi di seluruh rantai nilai melalui kehilangan produk yang minimal, peningkatan kontrol inventaris, dan kemampuan penelusuran yang lengkap.
Receival chute monitoring
Ensure reliable fill monitoring and transfer from the receival chute.
- Detection of different fill levels in the receival chute with point level or distance measurement sensors, to start material transfer when the hopper is empty and to prevent no-load running
- If delivery trucks lack a bed-lifting function, discharge can be performed with a tipping truck unloader whose hydraulics are monitored by pressure sensors
Screw conveyor monitoring
Guarantee reliable, loss-free transport using a rotating helical screw inside a tube.
- Control of screw speed with encoders to ensure consistent and accurate conveying rates suited to upstream and downstream processes
- Detection of blockages in product feeding and discharge, and complete emptying of the screw conveyor, with point level sensors
- Measurement of product temperature with temperature sensors to control heat input or removal in heated or cooled screw conveyors
Bucket conveyor monitoring
Guarantee reliable, loss-free vertical transfer of materials in buckets fixed to a belt.
- Control of belt speed with encoders or inductive sensors to ensure consistent and accurate conveying rates suited to upstream and downstream processes; belt slip can also be detected at these measurement points
- Detection of blockages in feeding and product discharge with point level sensors
- Monitoring of belt tension and alignment with force and distance measurement sensors to prevent belt slip or excessive wear
Belt and chain conveyor monitoring
Guarantee reliable, loss-free transport of material on a moving belt running around two or more pulleys, or via flights fixed to a chain.
- Control of speed with encoders or inductive sensors to ensure consistent and accurate conveying rates suited to upstream and downstream processes; belt slip can also be detected at these measurement points
- Detection of blockages in feeding and product discharge with point level sensors
- Monitoring of belt or chain tension and alignment with force and distance measurement sensors to prevent belt slip or wear
- Measurement of belt load with inclination sensors mounted on a plate placed on top of the product
Buffer and storage silo monitoring
Ensure the safe filling and complete emptying of silos, obtain reliable information on fill status, and detect dust explosions instantly.
Sertifikasi dan Persetujuan
Sensor Baumer disertifikasi sesuai dengan semua standar desain dan material internasional yang relevan dengan industri makanan dan minuman. Proses internal Baumer disertifikasi sesuai dengan persyaratan DIN ISO 9000. Sensor higienis dirancang, dikembangkan, dan diproduksi sesuai dengan pedoman 3-A dan EHEDG untuk menjamin standar tertinggi dalam produksi pangan.
Proses pengembangan ujung ke ujung, dari tahap konsep awal hingga produksi seri, terus divalidasi oleh penggunaan pelanggan kami. Sensor kami mematuhi perlindungan IP69 dan menjalani pengujian tambahan berdasarkan standar perlindungan+ perusahaan kami untuk keandalan dan daya tahan maksimum.
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