Sensor solutions for stable control in dissolving processes
Precise pressure, flow, temperature and level control under partial vacuum
A high-shear mixer operating under partial vacuum enables the controlled addition, efficient dissolving and mixing of components within a liquid. This process is precisely monitored with pressure, flow, temperature and level sensors as well as encoders, ensuring consistent product quality and efficient production.
Precise control under partial vacuum
Precise monitoring of pressure and flow under the high-shear mixer's vacuum operating conditions ensures efficient, stable dissolving.
Proven durability for demanding environments
Our robust, hygienic sensors operate reliably under the demanding conditions of the high-shear mixer, ensuring minimum downtime.
Real-time data for continuous process monitoring
Fast, repeatable measurement values allow the component addition rate to be adjusted instantly, ensuring uninterrupted production and consistent product quality.
Dissolving system monitoring
The controlled addition of components into a liquid using a high-shear mixer under partial vacuum requires precise and repeatable process conditions. This relies on four critical measurement tasks:
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compress
Vacuum and pressure — Precise monitoring of pressure under partial-vacuum operating conditions is required for efficient dissolving and mixing.
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water
Flow rate — Continuous, precise monitoring of flow rate is required for the controlled addition of components into the liquid.
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thermostat
Product temperature — Precise measurement and control of product temperature is required to maximize solubility and mixing efficiency.
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waves
Level — Accurate monitoring of the liquid level in the mixer tank prevents overflow and guarantees a stable mixing process.
Pressure sensors
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Flow sensors
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Temperature sensors
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Customized mechanical instrumentation for the process industry
Since 1849, Bourdon has offered dedicated solutions for reliable pressure and temperature measurement. All products are manufactured to meet the highest quality and safety requirements. Bourdon also has a worldwide presence for better service.
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Baumer sensors are certified in compliance with all international design and material standards relevant to the food and beverage industry. Internal processes at Baumer comply with DIN ISO 9000 requirements and are certified accordingly. Hygienic sensors are designed, developed and manufactured in compliance with 3-A and EHEDG guidelines to ensure the highest standards in food production.
An end-to-end development process, from the initial concept phase through to series production, is continuously validated by our customers' actual use. Sensors comply with IP68/IP69K protection class and are additionally tested according to the proTect+ standard to guarantee maximum reliability and durability.
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