Automated Guided Vehicles (AGVs) and Autonomous Mobile Robots (AMRs) are critical components of modern industrial logistics and warehousing. AGVs follow predefined routes, while AMRs move flexibly by adapting to their environment in real time. Smart sensors transform both systems, enabling more autonomous, efficient, and safe operations.
Distance Measurement
Distance measurement is critical for accurately placing or picking up a pallet. For this, we recommend using ultrasonic distance measurement sensors or Time-of-Flight distance sensors.
- Ultrasonic distance measurement sensor U500.D
- ToF distance sensor OT300.DL
Your Advantages:
- Narrow sound cone for reliable measurement of small objects
- Short blind zone gives your design greater flexibility
- Precise measurement independent of material or surface ensures maximum availability
Load Monitoring
Load monitoring is important to prevent overloading and ensure no loss occurs during transport. Our strain sensors are the ideal solution for this.
- Strain sensor DST20
Your Advantages:
- Cost-effective measurement of high forces in confined spaces
- Minimum engineering effort, as it can be easily integrated into existing designs
Speed Feedback
Speed control of an AGV is one of the most important tasks with the highest requirements. Our compact and innovative encoders are the right solution for this.
- Bearingless encoder EB260
Your Advantages:
- Compact, wear-free sensing system for minimum installation space
- A redundant version is available for use in safety applications
Steering
Reliable steering of an AGV is necessary for safe operation. Our absolute rotary encoders are the perfect solution for this.
- Safety-certified encoder EAM580RS
- Absolute encoder EAL580
- Absolute multiturn encoder EB360
Your Advantages:
- SIL2-certified encoder for use in safety-critical applications
- Various mounting options and interfaces for easy integration
Fork Width Adjustment
Fork width can be precisely adjusted to the desired width with the help of sensors. We offer various solutions for this.
- Programmable incremental encoder EB200E
- Incremental encoder EIL580
- ToF distance sensor OT200.DN
Your Advantages:
- Compact, wear-free sensors for applications with limited installation space
- Various mounting options and programmable resolution depending on application requirements
Fork Height Adjustment
Draw-wire sensors are a common solution for positioning the AGV's fork at the correct height. We recommend using the following products.
- Draw-wire sensor GCA3
- Draw-wire sensor GCA5
Your Advantages:
- Compact draw-wire sensor gives your design greater flexibility
- Rugged design for uninterrupted operation
Fork Alignment
Before lifting the pallet, you need to make sure the forks are correctly aligned with the pallet. For this, we recommend using Time-of-Flight distance measurement sensors.
- ToF distance sensor OT300.DL
- ToF distance sensor OT500.DL
Your Advantages:
- Reliable pallet detection independent of shape and material ensures maximum availability
- Compact sensors with an extended sensing range of up to 2.5 m give your design greater flexibility
Step Detection on AMRs
Reliably detecting steps or ledges to prevent accidents is vital for safe AMR operation. Time-of-Flight sensors are the perfect solution for these applications.
- ToF OT330.GN photoelectric diffuse sensor
- ToF OT200.GN photoelectric diffuse sensor
Your Advantages:
- Time-of-Flight technology ensures reliable step detection on every surface and in every environment, providing maximum uptime
- Compact sensors with an extended sensing range of up to 2.5 m offer greater design flexibility
Ultrasonic Distance Sensors
Distance Measurement
- Extremely fast, small, and rugged in various designs
- Measurement down to the smallest vessels or narrow openings
- Long measuring distance of up to 6000 mm
- Rugged sensors for demanding environments
Bearingless Encoders
Magnetic ring encoder for industrial applications
- Incremental encoders up to 140 mm shaft diameter
- Low installation depth down to 11 mm thanks to radial sensing
- Flexible integration options
- Easily implementable redundancy
Strain Sensors
Force and strain measurement
- A smart alternative to force sensors for measuring high forces
- A single sensor for multiple force ranges
- Fast and easy integration into existing machines and plants
Rotary Encoders / Angle Sensors
Industrial absolute encoders
- Magnetic or optical sensing
- Always the best technology for your application
- All relevant signal interfaces and shaft versions
- Wide and convenient range of options; compact designs from 28 to 58 mm
Learn More About Baumer Intralogistics Solutions
In addition to AGVs and AMRs, Baumer also offers comprehensive sensor solutions for pallet shuttles, container shuttles, parent-child shuttles, conveyors, and palletizers.
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Our experts will be happy to answer your questions about your application and provide you with more information. Just send us an email.