Precise sensor technology for filling and dosing lines
Safe and efficient filling of powders and liquids for the consumer goods, food, cosmetics and pharmaceutical industries.
Baumer sensor technology optimizes your filling processes: minimum energy and material consumption, reduced downtime and waste — for consistently high filling precision and product quality.
Your advantages with Baumer sensor solutions
- Time savings during commissioning, shutdown and format changes
- Maximum machine uptime
- Minimized unplanned downtime for long-term efficiency
- Guaranteed hygiene and food safety
Container flow under smart control
Efficient container flow optimization
Optical and ultrasonic container detection ensure smooth transport and reduced cycle-time loss.
Sustainable, material-friendly container handling
Reduced noise, increased reusability and synchronized motion with incremental encoders, absolute multi-turn encoders and bearingless encoders.
Precise distance detection and control
Ultrasonic level monitoring and SmartReflect light barriers provide precise process control that prevents bottlenecks or gaps in the flow.
Process-safe container handling
Extremely high cycle output: up to 120,000 containers per hour
Chemical-resistant ultrasonic sensors for maximum efficiency and yield in demanding packaging processes.
Seamless integration into high-performance systems
Connectivity via standardized interfaces such as IO-Link, OPC UA, Profinet, EtherCAT, EtherNet/IP, GigE, Camera Link Full.
Fast reaction with sub-10 ms response time
Chemical-resistant ultrasonic sensors guarantee precise handling and uninterrupted operation.
Food-safe filling process
Reliable container cleaning
High product safety in line with sector-specific hygiene standards, with flow sensors for disinfection control.
Efficient machine cleaning with optimum chemical consumption
Sensor technology that optimizes cleaning times and reduces costs using conductivity measurement for detergent concentration detection.
Precise dosing
Efficient process control that minimizes product loss, with fill-level detection in product tanks and pressure measurement in machine tanks.
Safe detection, inspection and handling of caps
Reliable feeding of caps
Continuous monitoring for uninterrupted feeding with ultrasonic point-level detection.
Shape and color inspection of caps
Real-time quality and compliance assurance with smart vision, industrial cameras and optical triggering in wet areas.
Precise transition to the capping process
Optimum positioning for flawless operation through optical buffer monitoring.
Real-time process and quality inspections
High-precision motion functions
Stability and reliability at every speed with an absolute multi-turn encoder as the main axis, plus incremental encoders and bearingless encoders.
Fast, safe adjustments
Minimum setup time through Spindle Position Displays for parameterization with repeatability.
Consistent quality, optimized processes
Smart sensor technology for efficient production processes, with in-line quality inspections via industrial cameras and identification systems.
Learn more about Baumer's other packaging solutions
Discover our full range of sensor solutions for primary, secondary and end-of-line packaging, as well as labeling.
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