Smart sensor technology for reliable, error-free palletizing

Smart sensor technology for reliable, error-free palletizing

Smart sensors that ensure error-free palletizing for increased efficiency and reduced cost.

Precise detection of position, location and height: our sensors precisely detect products, layers and pallets for error-free process stability in every application. Machine vision and AI-based control: 2D/3D cameras and time-of-flight (ToF) sensors detect position, orientation and height; they read barcodes, labels and QR codes for traceability and classification. Networked communication and smart maintenance: with IO-Link and similar technologies, sensors can communicate directly with your control unit — for simplified diagnostics, condition monitoring and maximum system uptime.

Your advantages with Baumer sensor solutions

  • Error-free process stability through precise detection of position, location and height
  • Machine vision and AI-based control with 2D/3D cameras and ToF sensors
  • Networked communication and smart maintenance with IO-Link
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Reliability and flexibility in pallet magazines
Reliability and flexibility in pallet magazines

Reliability and flexibility in pallet magazines

1

Flexible sensor system for different pallet types

Error-free operation even under varying dimensions and conditions with profile sensors, industrial cameras and optical object detection.

2

Stack height measurement for smart replenishment in logistics

Best use of space and capacity with measuring ToF sensors and optical object detection.

3

Smooth and sustainable pallet flow

Precise edge detection with measuring ToF sensors and optical object detection in demanding environments.

High-efficiency conveyor lines
High-efficiency conveyor lines

High-efficiency conveyor lines

1

Precise positioning and position detection

With ToF sensors and industrial cameras, even with different shapes or bottom feeding.

2

Integrated conveyor technology and pallet feeding

End-to-end automation and data integration with standardized interfaces and IoT-ready sensors; cable/connectivity solutions and reflector-free SmartReflect light barriers.

3

Cycle times, throughput and reliability

Synchronized processes, dead-time compensation and condition monitoring in demanding environments with force sensors and ToF sensors.

Smart, networked palletizer systems
Smart, networked palletizer systems

Smart, networked palletizer systems

1

Seamless integration into existing production lines

Proven modern standard interfaces such as IO-Link, OPC UA, Profinet, EtherCAT and EtherNet/IP; ultrasonic sensors, multi-variant and dual-channel distance sensors.

Precise pallet loading in demanding environments
Precise pallet loading in demanding environments

Precise pallet loading in demanding environments

1

Product variety and dimensional stability

Pallet pattern stability through precise product positioning with industrial cameras, identification, profile sensors and robotics.

2

Weight distribution and quality assurance

Guaranteed by force sensors with correctly positioned objects.

3

Durable, low-maintenance conveyor technology

Reliable, uninterrupted operation even in demanding industrial environments with bearingless encoders, reflector-free SmartReflect light barriers and ToF sensors.

Product recommendations

Learn more about Baumer's other packaging solutions

Explore our full range of sensor solutions for primary, secondary and end-of-line packaging and labeling.

Back to Packaging Solutions

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